I-Brake Disc Production Line

I-brake disc iyingxenye enkulu yesistimu yokubhuleka.Impahla yokungqubuzana endaweni yediski inesibopho sokusebenza kwamabhuleki.Uma imoto isebenzisa amandla okubhuleka, izinga lokushisa lediski liyakhuphuka.Lokhu kubangela ukungqubuzana kwezinto zibe 'ikhoni' ngenxa yengcindezi yokushisa.Ukuchezuka kwe-axial yediski kuyehluka kuye ngerediyasi yangaphandle nengaphakathi.I-abutment engagqwalile kahle noma engcolisiwe izonciphisa ukusebenza kwediski futhi ibangele umsindo.

Kusetshenziswa izinqubo eziningana ukwenza ama-disc.Ekukhiqizeni i-brake disc, ubuchwepheshe be-"lost-core" busetshenziselwa ukuchaza i-geometry yesiteshi sokupholisa.Lokhu kuvikela ikhabhoni emazingeni okushisa aphezulu, obekungayicekela phansi.Esinyathelweni esilandelayo, iringi ibunjwa kusetshenziswa izingxenye zefayibha ezihlukene kanye nezingqimba zokungqubuzana endaweni yayo yangaphandle.Inqubo yokugcina yokwenza imishini idinga ubuchwepheshe obuphezulu kanye namathuluzi edayimane ngenxa yobulukhuni bento.

Inqubo yokukhipha i-brake disc ihlanganisa izigaba eziningana.Okokuqala, isikhunta siboniswa futhi umgijimi obekwe ebhokisini eliphezulu usixhumanisa nebhokisi elingezansi.Khona-ke, kwakheka ibhore eliphakathi ku-brake disc.Uma lokhu sekwenziwe, inqubo yokulingisa yenzeka ebhokisini eliphezulu.Umgijimi onamathiselwe ebhokisini eliphezulu uzophakama akhe ihabhu kanye neringi yokushayisana.Ngemva kokwakhiwa komgijimi, i-brake disc izophonswa.

Inqubo ihilela ukulungisa isikhunta se-aluminium esiqondene ngqo nesimo se-brake disc.Ama-aluminium cores afakwa kulezi zikhala.Lena indlela yokupholisa esiza ukuvimbela ukushisa ngokweqile kwe-disc.Iphinde ivimbele idiski ukuthi inganyakazi.I-ASK Chemicals isebenza ne-Foundry ukuthuthukisa isistimu yayo ye-INOTEC ™ inorganic core binder ukwenza idiski enezici ezifanele.

Ukuhlolwa okuphelele kuyadingeka ukuze kunqunywe ukuthi izinto zokungqubuzana zithintana yini ne-rotor.Amadiski amabhuleki ayaguga ngenxa yezingqinamba zejiyomethri yezinto ezishayisanayo.Izinto ezisetshenziswayo azikwazi ukuxhumana ngokuphelele nediski yebhuleki ngenxa yalezi zingqinamba.Ukuze unqume ngokunembile ukuthi kungakanani ukuthintana kwama-brake discs ane-rotor, kuyadingeka ukukala inani lokulala kanye nephesenti lokungqubuzana phakathi kwe-disc ne-rotor.

Ukwakheka kwezinto ezishayisanayo kunomthelela omkhulu ekusebenzeni kwediski.Ukuphambuka okuqinile ku-A-graphite oyifunayo, noma i-D-graphite, kuzoholela ekuziphatheni okumpofu kwe-tribological kanye nokwanda komthwalo oshisayo.Kokubili i-D-graphite ne-undercooled graphite akwamukeleki.Ngaphezu kwalokho, i-disc enephesenti elikhulu le-D-graphite ayifaneleki.Izinto zokungqubuzana kufanele zenziwe ngokucophelela nangokunemba.

Izinga lokugqoka elibangelwa ukungqubuzana liyinqubo eyinkimbinkimbi.Ngaphezu kokugqoka okubangelwa ukungqubuzana, izinga lokushisa nezimo zokusebenza kunomthelela kule nqubo.Uma iphezulu into edala ukungqubuzana, kulapho ibhuleki lizoguga khona.Ngesikhathi sokubhuleka, into edala ukungqubuzana ikhiqiza imizimba yesithathu (ebizwa ngokuthi “imizimba yesithathu”) elima i-pad ne-rotor surface.Lezi zinhlayiya zibe sezenza i-iron oxide.Lokhu kwehlisa i-brake pad kanye ne-rotor surface.