Ulwazi oluthile lochwepheshe okufanele ukwazi mayelana nama-brake pads

Ama-brake pads angenye yezingxenye ezibaluleke kakhulu zokuphepha zesistimu yamabhuleki emoto.Ama-brake pads abamba iqhaza elikhulu ekubhulekeni, ngakho kuthiwa ama-brake pads avikela abantu nezimoto.

Isigubhu samabhuleki sifakwe izicathulo zamabhuleki, kodwa uma abantu bebiza ama-brake pads, babhekisela kuma-brake pads nezicathulo zamabhuleki ngokuvamile.

Igama elithi “ama-disc brake pads” libhekise ngqo kuma-brake pads afakwe kuma-disc brakes, hhayi ama-brake disc.

Ama-brake pads aqukethe izingxenye ezintathu eziyinhloko: i-steel backing (i-backing plate), i-adhesive, kanye ne-friction block.Ingxenye ebaluleke kakhulu i-friction block, okungukuthi ifomula ye-friction block.

Ifomula yempahla yokungqubuzana ngokuvamile yakhiwa izinhlobo eziyi-10-20 zezinto ezingavuthiwe.Ifomula iyahlukahluka kumkhiqizo kuye komunye, futhi ukuthuthukiswa kwefomula kusekelwe kumingcele ethile yezobuchwepheshe yemodeli.Abakhiqizi bezinto ezibonakalayo zefriction bagcina amafomula abo eyimfihlo emphakathini.

Ekuqaleni i-asbestos yayisebenza kahle kakhulu, kodwa ngemva kokuba sekwaziwa ukuthi imicu ye-asbestos iyingozi empilweni, le nto yathathelwa indawo eminye imicu.Namuhla, ama-brake pads ekhwalithi akufanele aqukathe i-asbestos, futhi hhayi lokho kuphela, kufanele futhi agweme insimbi ephezulu, imicu yokusebenza ebizayo futhi engaqinisekile kanye nama-sulfide ngangokunokwenzeka.Izinkampani ze-Friction materials umsebenzi wesikhathi eside ukuqhubeka nokuthuthukisa izinto ezintsha ukuze kuthuthukiswe ukusebenza kwezinto ezingqubuzanayo, ukuvikelwa kwemvelo kanye nomnotho.

Impahla ye-Friction iyinhlanganisela ekwakhiwa kwayo kokwakheka okuyisisekelo: i-adhesive: 5-25%;i-filler: 20-80% (kuhlanganise nesilungisi se-friction);i-fibre yokuqinisa: 5-60%

Iqhaza le-binder ukuhlanganisa izingxenye zezinto ezibonakalayo.Inokumelana nezinga lokushisa okuhle namandla.Ikhwalithi ye-binder inethonya elikhulu ekusebenzeni komkhiqizo.Izibophezelo ikakhulukazi zihlanganisa

ama-thermosetting resins: ama-phenolic resins, ama-phenolic resins ashintshiwe, ama-resins akhethekile amelana nokushisa.

Irabha: Irabha yokwenziwa yerabha yemvelo

Ama-resin nama-rubber asetshenziswa ndawonye.

Ama-Friction fillers ahlinzeka futhi azinzise izakhiwo zokungqubuzana futhi anciphise ukuguga.

I-Friction filler: i-barium sulfate, i-alumina, i-kaolin, i-iron oxide, i-feldspar, i-wollastonite, i-iron powder, ithusi (impuphu), i-aluminium powder…

Isilungisi sokusebenza kwe-friction: i-graphite, i-friction powder, i-rubber powder, i-coke powder

I-reinforcing fibers inikeza amandla ezinto ezibonakalayo, ikakhulukazi esimweni sokushisa okuphezulu.

Imicu ye-Asbestos

Imicu ye-non-asbestos: imicu yokwenziwa, imicu yemvelo, imicu okungewona amaminerali, imicu yensimbi, imicu yengilazi, imicu ye-carbon

I-Friction ukumelana nokunyakaza phakathi kwezindawo zokuthintana zezinto ezimbili ezinyakazayo.

Amandla okushayisana (F) alingana nomkhiqizo we-coefficient of friction (μ) kanye nengcindezi ephozithivu (N) endaweni eqondile endaweni yokushayisana, evezwa ifomula yefiziksi: F=μN.Ohlelweni lwamabhuleki, yi-coefficient of friction phakathi kwe-brake pad ne-brake disc, futhi uN ingamandla asetshenziswa i-caliper piston ku-pad.

Uma i-coefficient of friction iba nkulu, amandla okushayisana aba makhulu.Kodwa-ke, i-coefficient of friction phakathi kwe-brake pad kanye ne-disc izoshintsha ngenxa yokushisa okuphezulu okukhiqizwa ngemva kokungqubuzana, okusho ukuthi i-coefficient of friction iyashintsha ngokushintsha kwezinga lokushisa, futhi i-brake pad ngayinye ine-coefficient ehlukile yejika lokushintsha i-friction. ngenxa yezinto ezihlukahlukene, ama-brake pad ahlukene anamazinga okushisa ahlukene asebenza kahle kanye namazinga okushisa okusebenza asebenzayo.

Inkomba yokusebenza ebaluleke kakhulu yama-brake pads yi-coefficient of friction.I-coefficient kazwelonke yokushayisana kwamabhuleki iphakathi kuka-0.35 no-0.40.Uma i-coefficient ye-friction ingaphansi kuka-0.35, amabhuleki azodlula ibanga eliphephile lokubhuleka noma aze ahluleke, uma i-coefficient yokushayisana ingaphezu kuka-0.40, amabhuleki azothambekela ekubambeni kungazelelwe kanye nezingozi zokugingqika.

 

Ungakala kanjani ubuhle bama-brake pads

Ukuphepha

- I-Stable Friction Coefficient

(Amandla okushisa ajwayelekile, ukusebenza kahle kokushisa

Ukusebenza kahle kwe-Wading, ukusebenza ngesivinini esiphezulu)

- Ukubuyisela ukusebenza

Ukumelana nomonakalo nokugqwala

Induduzo

- Ukuzizwa kwe-Pedal

- Umsindo ophansi / ukuzamazama okuphansi

- Ukuhlanzeka

Ukuphila isikhathi eside

- Izinga lokugqoka eliphansi

- Izinga lokugqoka ekushiseni okuphezulu kwe-ambient

 

Fit

- Usayizi wokukhweza

- I-friction surface paste nesimo

 

Izesekeli Nokubukeka

- Ukuqhekeka, amabhamuza, delamination

- Izintambo ze-alamu nama-shock pads

- Ukupakisha

- Ama-brake pads asezingeni eliphakeme: i-coefficient ephakeme ngokwanele yokungqubuzana, ukusebenza kahle kokunethezeka, futhi ezinzile kuzo zonke izinkomba zokushisa, isivinini nokucindezela

Mayelana nomsindo wamabhuleki

Umsindo wamabhuleki uyinkinga yesistimu yokubhuleka futhi ingase ihlobane nazo zonke izingxenye zesistimu yokubhuleka;akekho osatholile ukuthi iyiphi ingxenye yenqubo yokubhuleka ephusha umoya ukuze wenze umsindo wamabhuleki.

- Umsindo ungase uvele ekungqubuzaneni okungalingani phakathi kwama-brake pads nama-brake disc futhi ukhiqize ukudlidliza, amaza omsindo alokhu kudlidliza angabonakala umshayeli emotweni.Umsindo we-0-50Hz ophansi awubonwa emotweni, abashayeli bomsindo we-500-1500Hz ngeke bawubheke njengomsindo wamabhuleki, kodwa abashayeli bomsindo we-1500-15000Hz bazowubheka njengomsindo wamabhuleki.Okubalulekile okuwuphawu lomsindo wamabhuleki kubalwa ingcindezi yamabhuleki, izinga lokushisa lephedi yokushayisana, isivinini semoto kanye nesimo sezulu.

- Ukuxhumana kwe-friction phakathi kwama-brake pads nama-brake discs kuwukuthintana kwamaphuzu, enqubweni yokungqubuzana, indawo ngayinye yokuxhumana yokungqubuzana ayiqhubeki, kodwa ukushintshanisa phakathi kwamaphuzu, lokhu kushintshana kwenza inqubo yokungqubuzana ihambisane nokudlidliza okuncane, uma uhlelo lwe-braking lungakwazi amunca kahle ukudlidliza, ngeke kubangele umsindo wamabhuleki;Ngokuphambene nalokho, uma uhlelo lokubhuleka luzokhulisa ngempumelelo ukudlidliza, noma i-resonance, kungenzeka Ngokuphambene nalokho, uma isistimu yebhuleki ikhulisa ukudlidliza ngokuphumelelayo, noma ikhiphe ne-resonance, ingase ikhiqize umsindo wamabhuleki.

- Ukwenzeka komsindo wamabhuleki akwenzeki, futhi isisombululo samanje kungaba ukulungisa kabusha isistimu yamabhuleki noma ukushintsha ngokuhlelekile ukwakheka kwezingxenye ezifanele, okuhlanganisa, vele, ukwakheka kwamabhuleki.

- Kunezinhlobo eziningi zomsindo ngesikhathi sokubhuleka, ezingahlukaniswa ngokuthi: umsindo ukhiqizwa ngesikhathi sokubhuleka;umsindo uhambisana nayo yonke inqubo yokubhuleka;umsindo uvela lapho ibhuleki likhululwa.

 

I-Santa Brake, njengefekthri ekhiqiza amabhuleki ochwepheshe e-China, ingahlinzeka amakhasimende ngemikhiqizo esezingeni eliphezulu yokwenza amabhuleki njenge-semi-metallic, ceramic kanye nensimbi ephansi.

Izici zomkhiqizo we-semi-metallic brake pads.

Ukusebenza okuphezulu

Ukwakhiwa kwezinhlayiyana ezinkulu okuthuthukisiwe

I-high friction coefficient futhi izinzile, iqinisekisa ukuphepha kwakho kwamabhuleki ngisho nesivinini esikhulu noma ukubhuleka okuphuthumayo

Umsindo ophansi

Ukuhamba ngokunethezeka nokuphendula

I-abrasion ephansi, ihlanzekile futhi inembile

Ifomula ye-semi-metallic engena-asbestos, enempilo kanye nokuvikelwa kwemvelo

Ukuhambisana ne-TS16949 ejwayelekile

 

Izici zomkhiqizo we-Ceramic formula brake pad.

 

Ikhwalithi yangempela yefekthri.Sebenzisa ifomula yamazwe ngamazwe ethuthukisiwe engenayo insimbi nensimbi encane ukuze uhlangabezane nemfuneko yasekuqaleni yasefekthri yebanga lokubhuleka

Izinanyathiselwa ezilwa nokudlidliza nezinqanda ukunyakazisa ukuze kuvinjelwe umsindo ne-jitter ngezinga elikhulu kakhulu

Hlangana ne-European ECE R90 ejwayelekile

Izwe elihle kakhulu lokubhuleka, eliphendulayo, lizanelisa ngokugcwele izidingo zokunethezeka kwamabhuleki ezimotweni eziphakathi nendawo nezisezingeni eliphezulu

Ibhuleki elibushelelezi neliphephile ngisho nasemadolobheni aminyene nasezindaweni ezimangelengele ezinezintaba

Ukugaya okuncane nokuhlanza

Impilo ende

Ukuhambisana ne-TS16949 ejwayelekile

 

Imikhiqizo yephedi yamabhuleki evamile emakethe

I-FERODO manje isiwuhlobo lwe-FEDERAL-MOGUL (USA).

I-TRW Automotive (Trinity Automotive Group)

I-TEXTAR (TEXTAR) ingenye yemikhiqizo yaseTymington

I-JURID ne-Bendix zombili ziyingxenye ye-Honeywell

I-DELF (DELPHI)

I-AC Delco (ACdelco)

I-British Mintex (Mintex)

I-Korea Believe Brake (SB)

I-Valeo (Valeo)

I-Domestic Golden Kirin

Xinyi


Isikhathi sokuthumela: Feb-14-2022